How Are Waterproof Backpacks Produced?

The production process of backpacks for different purposes is similar, but it is basically inseparable from the word "sewing". As for the quality of the finished product, it largely depends on the fabric and the skill of the sewing technician. Here, you know what details determine success or failure.

Firstly, it is the collection of fabrics. It is understood that the commonly used fabrics and fabrics in backpacks include: DuPont nylon fabric, Oxford nylon fabric, high-density nylon fabric, adhesive nylon fabric, etc. (For information on the uses of various fabrics and fabrics, please go to the end of the article). Only a few commonly used fabrics are introduced here, and each manufacturer may also have their own secret recipe in the actual production process. This category involving trade secrets will not be discussed.

The next task is to turn the backpack on the blueprint into a physical object. Cutting is an indispensable process. The entire piece of cloth is cut into small pieces according to the specifications as needed, which correspond to various parts of the backpack, such as the mesh pocket, rain cover, helmet cover... Of course, when cutting, enough space must also be reserved for easy sewing.

Furthermore, it involves stitching each part one by one. In the workshop, every part of the backpack is sewn by fixed tailors, most of whom are women. Some of them have been engaged in this industry for more than ten years and are already skilled. They are agile and their stitching is clean and smooth, without any procrastination. Usually, several tailors work together to form a production line, which is manually sewn using a sewing machine. After several steps, the prototype of the backpack can be barely seen.

After stitching the various parts together, the backpack is almost formed. You may think that the production of a backpack is just a sewing process, but it involves hundreds of processes. In this entire process, the master who sews in the next step will inspect the sewn products from the previous step, and the finished products will also undergo continuous thread repair.

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